Handling Wear And Tear On Ball Valves

Ball valves are simple and easy to use, a mechanical device that is of great value to the oil, water and gas industries. From cutting water usage to preventing flow, ball valves are used for many different purposes. Ball Valves act as shutoff valves that can prevent the flow of gases and fluids through a fixture. It has a rotary ball with a bore that you can open or close to prevent or allow the flow.

While building a new system, we mostly use the latest and newest ball valves. Based on the project, application and process condition, we select the right type of valve for optimum usage. If the valves are constantly used, the wear and tear will be extensive. Ball Valve Manufacturers guarantee an average life expectancy of 8 to 10 years for an optimally used ball valve. The rotation operation is the common cause of damage to ball valves. It mostly consists of a quarter-turn from a shaft that is mounted horizontally. The right-angle axis manages the rotation in the cylindrical hole. A ball valve stops working if there is an issue with this rotation mechanism. The axis, the hole, and the ball can corrode or break and cease functioning. Alternatively, sometimes, the valves quit as they are past their life expectancy. There are several ball valve replacement services in Indonesia, but finding the right one that serves well can be a challenging task.

Blue with silver colour valve installed in the outdoor of our clients industrial unit to control the flow of direction by ball valve manufacturer in Indonesia

Effective Replacement Of Ball Valves

A failure in the ball valve will lead to the failure of the system. It will negatively impact the function of the system and the application and sometimes bring the work to a standstill, affecting the business. Ball valve replacement is an important industrial operation that needs to take place at a regular interval. You must have regular inspection of the site that will help assess the quality of the valves. Some of the steps you need to follow when you are looking for ball valve replacements are:

Identify Potential Issues That Affect Ball Valves

A ball valve must work in the required process conditions and have a longer life expectancy. Industrial processes require ball valves for continual use. Most applications have to deal with processes that handle hazardous chemicals through piping components. Corrosion and wear and tear will be the main issues here, and you must have the right ball valves that can deal with these issues for a longer period.

Also Read : Ball Valves And Their Components

Have A Contingency Plan

A contingency plan that identifies the potential issues damage caused and steps to follow in case of damage will help avoid negative impact.

Match The Right Type Of Material

Most of us choose stainless steel ball valves for replacement as they do not rust easily and are popularly used as a part of water, gas and steam applications. It is also a vital part of petrochemical and other chemical companies. However, you must take care to use it with the right material. Stainless steel ball valves must never be used with galvanised or brass systems. Mixing two different metals will only lead to corrosion. Corrosion will cause valves to break or get stuck.

Replacing Ball Valve Washer

A washer is another effective component of the ball valve used for industrial and home applications. You can either replace or repair a ball valve washer. Whether you want a repair or a replacement, it is not as easy as you think. When you build a system, you need to consider the following factors in terms of washers.

Find the number of times you will need to repair or replace the washers.
Assess the application and the environment in which it is used.
Finalise the cost for each replacement.
Identify the right service company that provides the correct replacement solution.

Cost is important when you have an industrial application.

We are a well-established valve manufacturer in Indonesia that manufactures and distributes high-grade petroleum equipment and industrial valves for your projects. We deliver top-quality valves consistently and on time. Contact us to know more.