Generally, a petrochemical facility has thousands of metres of pipelines snaking their way in and out of mega-sized holding tanks and machinery. Intercepting these pipelines are large and small valves that play a crucial role in regulating the flow of various media, mainly oil and gas and numerous petrochemicals from which other chemicals are derived.
Industrial valve manufacturers state that the petrochemical sector uses most types of industrial valves available in the market. Some facilities have their valves customised to suit their operations because the environment in these plants are dangerous as the processes involve extreme temperatures and pressure.
Also Read : Valve Leak Tests: Why They Are Done
Petrochemical industries require a plethora of valves used in piping applications to control and regulate the flow and pressure of media that can be mildly or highly corrosive, flammable, sludgy and oily. The most common types of valves used in petrochemical industries include:
Valves used throughout this industry are classified according to their disc type, body material, actuation, and design.
Petrochemical industries are not limited to the production of only oil and gas. They are responsible for producing and storing a wide range of petrochemicals such as acetylene, benzene, ethane, methane, propane, and hydrogen from other products like elastomers, plasticisers, solvents, oils, etc. are derived.
Inside a petrochemical environment, there will be a few hundreds, if not thousands of valves that take on the following functions:
Automatic gate valves
They are vital components that ensure the overall safety of the plant by preventing leakage and onsite explosions. They also prevent hazardous gases from escaping into the environment and causing explosions or fires.
Globe Valves
They regulate the pressure and temperature of toxic fluids and gases and play a huge role in water cooling systems that do not require stringent leakage precautions.
Gate valves
They are used to regulate thick fluids like oils, slurries, petroleum and crude oil. Slide gate valves are commonly used in petrochemical plants as they can handle only a certain amount of pressure.
Butterfly and ball valves
Butterfly and ball valves are mainly used to open and shut the flow of fluids.
Check Valves
Without check valves, there would be no way of knowing or preventing any unwanted backflows that can damage the apparatus.
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